Why are Cooling Towers Used in HVAC Systems?

masthead-logo-icon
Why are Cooling Towers Used in HVAC Systems?

Cooling towers are part of some HVAC systems, but not part of others. Why is this? Large facilities that need a lot of cooling will opt for a cooling tower. This is because it provides bulk cooling cheaper and more efficiently than a condenser can by itself. Alternatively, if the facility is small and only needs a moderate amount of cooling, the costs and efficiency gains will not be worth it. The cooling load your facility requires will determine what works best in your system, and this article will help you make your decision.

Should You Install a Cooling Tower for Your HVAC System?

Here are some important factors to consider when choosing whether to include a cooling tower in your building’s HVAC system:

  • Heat Load- As the amount of heat you need to remove from your building (aka heat load) increases, the benefits of a cooling tower grow. For example, big buildings with high square footage, such as a shopping mall or industrial processing facilities such as a plastic injection molder would benefit significantly from a cooling tower. The formula for calculating heat load is BTU/Hour = GPM * 500 * Range. GPM means gallons per minute of water flowing through the cooling tower. Range is the temperature difference between the hot water entering the tower and the cool water leaving it. It is important to use this and other calculations to size your cooling tower.
Your heat load is one of the most important factors to weigh when deciding whether to install a cooling tower or not. Your heat load will also determine the size of the cooling tower necessary. Undersizing or oversizing leads to inefficiency.
  • Placement- You will need to identify a proper spot to fit and connect the cooling tower to the rest of your HVAC system. Rooftops or a grounded pad are common areas to install a cooling tower. Additionally, there are some safety aspects, like placing it downwind from windows, being at least 25-50 feet away from air intakes or other openings, and not downwind of boiler flues. For efficiency, try to have the following:
    • Short pipe runs to the chiller
    • Open airflow without obstructions nearby
    • Perpendicular to prevailing wind
  • Cost- A cooling tower is expensive to install, but a great investment for water and energy savings. You will need to make the best business decision for whether this is worth it. Additionally, if you hire a chemical water treatment company like Chardon Labs, your maintenance, replacement, energy, and water costs will be lower. Electricity costs alone could drop 30-50% with the proper installation and maintenance of a cooling tower.

Cooling Tower’s Importance in Commercial HVAC Systems

Energy Efficiency

HVAC systems have widespread usage; they can be used in areas such as residential homes, factories, hospitals, and schools. Design engineers, architects, and contractors will focus on energy efficiency for cooling buildings. Commercial HVAC systems are expensive and have big areas to cover; cooling towers are often the solution to effective, cheap cooling.

Stress on the HVAC System

Overworked HVAC systems can break down, have high energy costs, and have a shorter lifespan. Cooling towers can take on heavier loads and alleviate unnecessary stress on existing HVAC parts.

How Cooling Towers Remove Heat

To understand why cooling towers are useful machinery to effectively cool large areas, it can be helpful to understand the inner workings of it.

Chillers are usually utilized with cooling towers. A chiller will absorb heat from the facility and send the heated water to the cooling tower to remove the heat.

Cooling towers utilize evaporative cooling. After receiving the warm water, the water then comes in contact with air. The water will then evaporate and leave behind cooler water. This water is then sent to the chiller.

A metal fan in a spinning motion

Large fans spin inside towers to direct airflow between outside air, the inside of the tower, and the building or equipment the cool air is directed.

A close-up of flowing tower water.

The surface area inside the tower is important and it is why there is splash or film fill to create surfaces for evaporation to occur.

Water continually flows throughout the system during this. Water has to be introduced or recycled within the cooling tower. While water is necessary for the cooling attributes, it carries contaminants that, if not treated properly, cause rusting and can impair surrounding air quality. Chemical water treatment solves the issues with water and keeps the system running at peak performance.

Cooling Tower Specialists
Click to Schedule a Free Survey or Get in Touch
sales@chardonlabs.com

Chardon Labs services cooling towers for a range of customers. Whether your facility is big or small, industrial or residential, we have got you covered. Our cooling tower chemical water treatment programs are specifically designed for the type and size of the equipment you have. To learn how we can help your treat your cooling tower reach out today!

Avatar photo

Matt Welsh

Matt Welsh is the Vice President and Water Consultant at Chardon Labs. He helps consult a wide range of customers utilizing various methods of water treatment, from chemical to chemical-free approaches, large and small applications, and across a wide range of geographical influences. With 20 years of water treatment experience, including a wide range of troubleshooting and service in potable water and non-potable HVAC and industrial applications, he is an expert in water treatment chemistry for cooling towers, boilers, and closed-loop systems.

Previous ArticleDoes a HVAC Boiler Need Glycol? (Running a Boiler with No Glycol) Next ArticleLay Up a Cooling Tower - Prevent Corrosion & Fouling